Heavyweight for the USA

For the North American rail network – for which the track must be designed for static loads up to 40 metric tonnes – RAIL.ONE developed and successfully tested a new prestressed-concrete sleeper. This concrete sleeper satisfies the strict requirements as set forth in the US AREMA specifications, as well as the stipulations of European standard EN 13230.

Extensive tests conducted by Munich Technical University have revealed that the new RAIL.ONE sleeper for heavy-haul traffic satisfies all regulations: i.e., in static tests (conducted to determine the concrete cracking and breaking strengths), in dynamic rests (to reveal cracking behaviour during passage of trains), and in fatigue tests (which correspond to long-term behaviour of approx. 30 to 40 years). In September of 2007 all test sleepers were transported to Brady, Nebraska, a small community between Denver and Chicago. According to information from the private US railway company UP RR, the rail line passing through Brady carries the heaviest loads of any freight line in the world: the annual volume of transport on this route is between 225 and 250 million gross tons.

Further information (PDF)

Technical data HHS 32.5/5

Permissible axle load

32.5 metric tonnes

Maximum speed

110 km/h

Concrete grades

C 50/60

Concrete volume

136 I

Weight (without rail fastenings)

333 kg

Length

2500 mm

Width

265 mm

Sleeper height

240 mm

Height of rail-seat centre

235 mm

High of sleeper centre

180 mm

Supporting-surface area (total)

6625 cm²

Standard application cases

Heavy-haul sleepers

With positive test results in all applications: the new heavy-haul sleeper for the USA

This new heavy-haul sleeper satisfies the strict requirements set forth in the US AREMA specifications, as well as the stipulations in European standard EN 13230.